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In machine manufacturing, engineers often face tight installation spaces and extreme operating temperatures that make sensor integration a significant challenge. 

The R-Series V RD5 is engineered specifically to overcome these obstacles. By detaching the electronics from the sensing element, the RD5 enables remote installation of the electronics - up to 20 meters from the sensor rod - placing them safely outside of high-temperature zones or, in the case of space constraints, wherever sufficient room is available. With the sensing element capable of operating in ambient temperatures up to 120 °C, the RD5 delivers precise and reliable position measurement in conditions where conventional sensors typically fail. It’s a rugged, high-performance solution for demanding applications such as metal forming, die casting, and other environments where heat and limited space push standard technologies to their limits.

The electronic module features swappable spare parts, allowing quick and effortless replacement with automatic pairing. The new M12 panel mount connector option simplifies cable management, making it easy to replace damaged cables between the cylinder and the electronics.

"This high-performance sensor is built to withstand the harshest conditions. The sensor rod can be installed directly inside the cylinder, while the electronics are mounted remotely - safely isolated from extreme heat, shock, and vibration. It’s a long-distance relationship that works flawlessly: because each component operates in the environment where it performs best.“ says Dr. Olaf Kissing, Product Manager Industrial at Temposonics. Outputs available: Analog, SSI, PROFINET, EtherNet/IP™, POWERLINK, EtherCAT^®.

The new sensor model is backward compatible to both the R-Series RD4 and R-Series V RDV models, but offers all the benefits of the proven R-Series V platform, including advanced diagnostics for Industry 4.0 applications. This ensures not only high-performance measurements but also enhanced data insights and monitoring capabilities. When combined with the TempoLink^® and TempoGate^® smart assistants, the R-Series V transducers provide comprehensive data about the application - such as sensor status, electronics temperature, operating hours, and magnet travel distance - facilitating predictive maintenance and optimizing system performance. 

At the heart of every Temposonics sensor lies our proprietary magnetostrictive technology, developed and manufactured in-house. The core component - a magnetostrictive waveguide - enables contactless measurement with no mechanical wear. This ensures a long sensor life, outstanding reliability, and maintenance-free operation. Since the sensors output absolute position values, there is no need for recalibration after a power outage or system restart.

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